He Xiang Wang Fushun: Bathroom Factory Intelligent, Digital Transformation Is The Right Time

Industri Pawon lan Kamar Mandi Asli Media Utama Informasi Pawon lan Kamar Mandi

Ing afternoon Juli 28, with the theme of “meet 5G, intelligent manufacturing”, “2021 China ceramic and sanitary digital manufacturing forum” was held in Guangzhou Ceramic Industry Exhibition. It was co-sponsored by China Ceramic Industry Association, Pawon & Bathroom Information, Ceramic Information, TaoWei.com, Guangdong New Union Exhibition Service Company, and co-sponsored by China Industrial Cooperation Association Home Decoration Branch. Wang Fushun, Chief Engineer of Tangshan He Xiang Intelligent Technology Co., Ltd. delivered a keynote speech on “Pabrik Sanitary Ware Cerdas lan Digital R&D lan Aplikasi” ing forum.

Pangembangan peralatan pabrik sanitary ware China wis maju. Sanitary ware factories are tending to be automated and intelligent, and individual factories have achieved less humanization and will even realize unmanned production in the future. The digitalization and transparency of production, peralatan, energy consumption and efficiency of sanitary ware factories is the general trend. Minangka pimpinan peralatan sanitasi dhuwur ing China, pangsa pasar peralatan grouting tekanan dhuwur He Xiang wis tekan luwih saka 80%, nggawe kontribusi penting kanggo pangembangan pabrik sanitasi China ing babagan intelijen, digitalisasi, hemat energi lan perlindungan lingkungan.

Kanggo tren pangembangan pabrik sanitary ware cerdas lan digital, Wang Fushun percaya yen kanggo nggayuh tujuan kasebut, “manungsa”, “mesin”, “materi”, ” hukum”, “link” limang unsur kudu arah mimpin lan cerdas. According to his years of experience in the analysis, he believes that to achieve this goal, the main equipment of sanitary production must be innovative in structure and process development, utamane cetakan keramik sanitasi, ndandani, nangani, spraying links.

The intelligence and digitalization of sanitary equipment must be efficient and easy to use as a prerequisite. Wang Fushun bareng karo mesin cetakan tekanan dhuwur lan kaca robot minangka studi kasus. Ing syarat-syarat mesin ngecor tekanan dhuwur majeng, Ide desain sakabèhé He Xiang yaiku nggunakake pulo katup, kang disambungake menyang nomer akeh tabung online lan kontrol otomatis dening bis. The power and control lines are controlled separately. This design idea helps to reduce mutual interference, nambah tingkat panggunaan peralatan jedhing lan nyuda tingkat kegagalan peralatan. mesin ngecor tekanan dhuwur cerdas He Xiang uga nyadari deteksi cerdas. Once any problem occurs during the operation of the equipment, iku bakal kanthi otomatis dipakani bali kanggo sistem éling ngawasi cerdas.

Peralatan kaca robot Herxiang uga ana ing ngarep industri, supporting the mixing of multiple species on the blank. It has a split-seat spraying time of 180 detik. The handling robot has a handling cycle of 45 detik ing kahanan mode penanganan campuran. Iki wis akeh digunakake ing produksi otomatis keramik sanitary ing perusahaan sanitary ware.

Nggawe cerdas, pabrik sanitary ware digital, ora bisa dipisahake saka digital, sistem informasi transparan. Miturut Wang Fushun, sistem informasi sing digawe dening He Xiang utamane ngemot sistem akuisisi data, sistem manajemen peralatan, sistem manajemen cetakan, sistem manajemen mutu, instruksi kerja elektronik, and electronic Kanban system.

1

Sistem pengumpulan data

Sistem kasebut ngemot telung data utama: Pisanan, data dhasar. Kapindho yaiku data produk. Katelu yaiku data ekspansi. The basic data needs to collect a large number of equipment status, node proses, node tumindak, informasi model lan data kunci liyane sing dilebokake ing sistem. Data produk digunakake miturut sawetara fungsi karo instruksi elektronik barcode. Iki utamané digunakake kanggo traceability saka kabèh siklus urip produk. Pusat produk yaiku data sing diklumpukake ing wektu nyata lan dipantau kanthi nyata, lan dibandhingake karo data sistem publik. Data sing ditambahi utamane kanggo statistik konsumsi energi, akuntansi biaya, dandan kualitas, proses dandan lan fungsi liyane kanggo nyedhiyani support data.

2

Sistem manajemen peralatan

Sistem iki ngemot pangopènan lan bebaya peralatan. Fitur utama sistem pangopènan peralatan sing dikembangake sacara mandiri dening He Xiang yaiku rencana manajemen pangopènan bakal digawe kanthi otomatis sawise buku besar peralatan dilebokake ing sistem kasebut.. Weker peralatan kalebu bebaya peralatan lan bebaya sing gegandhengan karo produk, lan weker otomatis saka peralatan utamané adhedhasar data diklumpukake ing wektu nyata.

3

Sistem manajemen cetakan

Ana manajemen manual lan manajemen online kanggo manajemen cetakan. Cara manajemen manual yaiku kanggo mbandhingake lan ngetik data kinerja dhasar saka cetakan lan data kinerja sawise saben pangopènan. Nalika data kinerja cetakan luwih murah tinimbang data kinerja prasetel, iku ngasilake bebaya awal utawa ngelingake supaya offline kanggo pangopènan. Cara manajemen online yaiku mbandhingake lan ngetik data kinerja cetakan dhasar lan ngumpulake data kinerja cetakan ing wektu nyata. Nalika kurva kinerja cetakan luwih murah tinimbang kurva kinerja prasetel, iku ngasilake bebaya awal utawa ngelingake supaya offline kanggo pangopènan.

4

Sistem Manajemen Mutu

Sistem manajemen mutu kalebu statistik kualitas, traceability lan analisis kualitas. Sistem kasebut bisa nulung manajer perusahaan sanitary ware kanggo ningkatake kualitas produk kanthi signifikan.

5

instruksi operasi elektronik

This is the operation instruction. It can be displayed in a variety of ways to be able to, such as through the PDA, cell phone terminal, touch screen computer. Lan kanggo terminal ponsel, bathroom business managers wherever they go, padha bisa takon ing sembarang wektu lan ing ngendi wae.

6

Sistem signage elektronik

Sistem Kanban elektronik bisa nampilake asil produk wektu nyata, kualitas lan eksekusi pesenan, which can be displayed in all corners of the workshop. Ponsel lan tablet PC, terminal data bisa dicenthang sawayah-wayah. Sistem iki bisa ditindakake nalika mbangun pabrik anyar utawa ndandani pabrik lawas. Intelligence is achieved through major equipment and major production workshops. Sistem iki bisa nyambungake sistem cerdas saben bengkel kanggo entuk intelijen sakabèhé.

 

Minangka pimpinan peralatan sanitasi dhuwur, Pangembangan inovatif He Xiang wis nyepetake proses pangembangan industri sanitasi menyang intelijen lan digitalisasi. 2021 Forum Manufaktur Digital Keramik lan Sanitasi China mutusake kanggo menehi penghargaan marang Xiang “Intelligent Manufacturing Equipment Benchmark Enterprise in the Ceramic and Sanitary Industry” in recognition of He Xiang’s healthy development and outstanding contribution to the sanitary industry.